MACHINE & EQUIPMENT MAINTENANCE COURSE

To : Production & Equipment Technician, Maintenance & Facility (Production & Maintenance Department)

 

1. INTRODUCTION

The goal of maintenance is to keep the production system in good working order at a minimal cost. There are several reasons for wanting to keep equipment and machines in good operating condition so as to; avoid production disruptions; not add to production costs; maintain high quality; and avoid missed delivery dates.

This course is about machine and equipment maintenance in production shopfloor. It covers practical maintenance techniques and participants are required to solve production equipment problems in the course.

 

2. COURSE OBJECTIVE

On completion of this course, you will be able to know:

Who Should Attend?

Production / equipment technicians, setup-man, line leaders including maintenance and those who are interested.

 

3. COURSE CONTENTS

3.1  MAINTENANCE INTRODUCTION (DAY 1)

3.10  DEVELOPING PM PROGRAM (DAY 2)
  • Corrective Maintenance
  • Repairs Maintenance
  • Preventive Maintenance
  • Predictive Maintenance
  • Contract Maintenance
  • What to Inspect in PM
  • Accelerated Deterioration
  • What NOT to Inspect
  • What to Inspect for
  • How Often to Inspect
  • When to Inspect

3.2  WHY MAINTENANCE IS NEEDED

3.11  AIDS TO GOOD PREVENTIVE MAINTENANCE
  • Failure Rate or Bathtub Curve
  • Material Research
  • Design Change
  • Maintenance Training
  • Equipment Study
  • Standard Practice Manual
  • Standardization
  • Protective Methods
  • Maintenance Storeroom

3.3  SYSTEM OF PRODN MAINTENANCE ACTIVITIES

3.12  POLISHING THE PM MAINTENANCE PROGRAM
  • Maintenance Prevention
  • Planned Maintenance
  • Breakdown Maintenance

EX: Selection of Maintenance Type

  • No of Breakdown & Frequency
  • Avoid Over Maintenance
  • Get Accurate Cost
  • Check Inspection Frequencies
  • Use Modern Diagnostic Tools
  • Apply I.E Techniques

3.4  IMPORTANCE OF MACHINE MAINTENANCE

3.14  MAINTENANCE OF MECHANICAL EQUIPMENT
  • Quality, Cost & Delivery

3.15  CAUSES OF MACHINE VIBRATION

3.5  TYPES OF MACHINE DETERIORATION

3.16  INTRODUCTION TO TPM
  • Natural Deterioration
  • Accelerated Deterioration
  • Equipment Efficiency Improvement
  • Six Major Losses
  • Elimination of 6 Major Losses
  • Example of 6 Major Losses Elimination
    •

3.6  WHY CLEANING IS NECESSARY

3.17  MEASURING EQUIPMENT EFFECTIVENESS

3.7  UNDERSTAND HOW EQUIPMENT FAILURE OCCURRED
  • Calculation of OEE
  • Exercise on OEE

3.8  Video: Zero Breakdown

 3.18  VIDEO: TPM

3.9  Day 1: Summary

3.19  COURSE SUMMARY & EVALUATION

 

 

4. COURSE INSTRUCTOR

Mr Oh Eng Kiong has 18 years of practical experience with Japanese & USA MNC in electronics, semiconductor & manufacturing plants. As process engineer in production, maintenance planning & as well as training manager/trainer in machine maintenance & production technical training, he was also responsible for upgrading & maintaining production equipment. He has also lead a technical training section & conducts a wide range of production / operational management & technical courses. He has also setup a number of technical training centers & was also responsible for establishing a Technical Skills Certification System.

 

5. FEEDBACK FROM PAST PARTICIPANTS

Overall: Excellent. Comprehensive seminar contents. Very professional speaker & professional presentation skills. 

Most Satisfied: Maintenance Selection Method + TPM. : Maintenance Selection Method + TPM. : Maintenance Selection Method + TPM. (Engineer, Teijin Polycarbonate S’pore, Feb 2001)

Overall: Very Good. Speaker is very experienced & professional. Contents are useful & related in which I’m more knowledgeable to improve my job. (Manager, Stamford Tyres International, Feb 2001)

Overall: Very Good. Very good & wide seminar contents. Speaker is very knowledgeable & experienced. Speaker is able to answer questions in a clear way with examples. (Engineer Asst., Matsushita Kotobuki Electronics, Feb 2001)

Overall: Very Good. Comprehensive seminar contents. Very knowledgeable speaker. Presentation Skills: Clear, Humorous, and Understandable. (Adv. Technologies, 3M, Feb 2001)

Overall: Very Good. Seminar content’s informative. Very good speaker’s knowledge, experience & presentation skill. 

Most Satisfied: Speaker’s ability & Practical Examples. (Engineer Asst., Matsushita Kotobuki Electronics, Feb 2001)

 

Course Schedule

 

Date :

4 - 5 JULY 2005

1 - 2 NOVEMBER 2005

EarlyBird Fee:

 S$ 690.00 (PAID Before 4 June 2005) S$ 690.00 (PAID Before 1 October 2005)

Normal Fee:

 S$ 790.00 (PAID After 4 June 2005) S$ 790.00 (PAID After   1 October 2005)

Closing Date:

20 June 2005

16 October 2005

Venue:

York Hotel (Singapore), 21 Mount Elizabeth, Singapore 228516 Tel: (65) 6737-0511

                      Time: 9.00 am - 5.00 pm. Fee (GST Exempted) inclusive of course materials, lunches and refreshments.

In house training can also be arranged.

 

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